Projects that Transform Industries

Real Solutions for Real Challenges

At AitInnovate, we develop projects that stem from our clients’ real needs. Each solution is unique — from custom-made machinery to fully automated production lines. We integrate innovation, advanced engineering, and technical support throughout the entire process.

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Electronics / Electronic Board Quality Process

ICT and FT Line

  • Challenge: Automate the Interface Connection Test and Function Test for electronic boards.
  • Solution: The process is executed automatically through a robotized transfer line, marking compliant elements as verified and rejecting non-conforming ones for review.
  • Result: Product quality and functionality validation for integration into household appliances, in a high-capacity continuous process without human labor.
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Impulse / Chewing Gum Jar Filling

Filling Gum Balls

  • Challenge: Achieve 108 jars per minute with precision and reliability, maintaining exactly five gum balls per jar, one of each color.
  • Solution: A vibratory hopper feeds a screw conveyor that transports one gum per position and discharges onto an indexed belt below — one ball per position — repeatedly in five stations. Various manipulators and tools are incorporated for capping, verification, transfer, and labeling of the jars.
  • Result: Automation of a repetitive process ensuring accurate counting and filling order.
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Leisure and Entertainment / Spider

Engineering in Every Sense

  • Challenge: Bring the potential of engineering to unique sensory experiences in the leisure industry.
  • Solution: Mechanical spiders for amusement parks. Dynamic and kinetic simulators (braking/acceleration) synchronized with audiovisual content: stormy ships, flying carpets over Baghdad, animals replicating real behavior, movement, and sound. In educational environments, interactive museum panels combine physical, audiovisual, sound, and olfactory experiences.
  • Result: Enhancement of unique, immersive experiences.
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Transport / Hydrotransport

Long-Distance Hydrotransport

  • Challenge: Move tons of vegetables per hour quickly, safely, and efficiently.
  • Solution: Product absorption and transport through water using a high-performance pumping system with controlled flow and subsequent draining.
  • Result: Long-distance product transfer minimizing friction and mechanical damage at a reduced cost.
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Artificial Vision / Leaf Vision and Cutting for Foliaceous or Pedunculated Products

Autonomous Strawberry Leaf Cutting

  • Challenge: Dose strawberries individually and cut and separate their leaves using artificial vision and mechatronic elements without human intervention.
  • Solution: System for separation and aligned dosing of individual fruits, integrated into a recognition system via artificial vision and coordinate-based cutting, with a final subproduct separation system.
  • Result: Ability to cut and separate strawberry leaves at high speed autonomously with minimal waste.
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Pharmacy / Complete Medicine Line

Integrated Medication Manufacturing Line

  • Challenge: Precisely dose weight, reject defects, attach pill to stick, and package.
  • Solution: Exact dosing system, quality check (with rejection option), labeling, pneumatic transport, autonomous load transfer, robotic unloading, and blister packaging.
  • Result: Autonomous line for pharmaceutical manufacturing.
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Agriculture / Harvesting

Broccoli Harvesting Equipment

  • Challenge: Automate the only remaining labor-intensive task in broccoli cultivation.
  • Solution: Autonomous broccoli harvesting system attachable to a standard tractor.
  • Result: Ability to automate and maximize efficiency in broccoli cultivation from a comprehensive perspective (agro–industry–consumption).
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Ai & Learning / Identification and Action

Product Identification, Handling, and Differentiated Cutting

  • Challenge: Handle, cut, and process lettuces of different morphologies and varieties — round, elongated, loose, small, or large.
  • Solution: System combining adaptable product clamping, artificial vision with AI layers trained on image databases via machine learning to identify varieties, and execution of customized cuts for salad preparation.
  • Result: Ability to automate multi-product salad preparation lines with different lettuce types.
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Heat / Continuous Heat

Continuous Cooking of Snack-Type Potato Chips

  • Challenge: Fry potato chips continuously, controlling temperature and heating curves up to 170°C.
  • Solution: Continuous frying tunnel with temperature control and oil recirculation, integrated into the full process to ensure optimal product quality.
  • Result: Continuous high-quality process for washing, starch removal, and frying of snack-type chips.
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Packaging / Jar Decorator

Jar Decoration

  • Challenge: Give jars containing various products a premium, personalized appearance.

  • Solution: Integration of an elastic band-tying system and coordinated placement of fabric or paper covers tied with a ribbon.
  • Result: Ability to deliver a product with distinctive, high-quality packaging.
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Packaging / Doy-Pack

Versatile Doy-Pack Bag Filling

  • Challenge: Develop a versatile machine for filling Doy-Pack bags with powders, liquids, or pastes.
  • Solution: Creation of a medium-speed, flexible system capable of filling Doy-Pack bags with various products.
  • Result: Versatile equipment for Doy-Pack filling applications.
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Fishing / Cleaning of Bone and Viscera

Automatic Squid Cleaning Equipment

  • Challenge: Machine-clean squid by removing the main quill and viscera.
  • Solution: Indexed feed system over a specialized rotating tool that, through friction and suction, cleans the interior without damaging product quality.
  • Result: Automation of a traditionally outsourced process due to its difficulty, improving efficiency and working conditions.

Do You Have a Technological Challenge?

Do you have a process that could be automated? An idea not yet in the market? At AitInnovate, we love industrial challenges.

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Real Solutions for Real Challenges

At AitInnovate, we develop projects born from real client needs. Each solution is unique — from custom-made machines to fully automated lines. We integrate innovation, advanced engineering, and technical support throughout the entire process.

Optimization of Existing Processes

We enhance operational lines to improve efficiency, reduce costs, and increase performance.

Development of New Products and Technologies

We create solutions from scratch for new needs, services, or emerging sectors.

Culture of Collaboration and Innovation

Open projects among technical teams, departments, or companies — focused on shared learning and technological advancement.